This is what your factory becomes when the floor runs on a live model.
Castable creates a digital twin of your factory floor and uses AI to optimize it. The digital twin knows every station, every gram, and every decision, live. Your factory owns its digital twin. Hover or tap a station to see what it knows. CAD Studio is live today. The rest shows where this goes.
YOUR ERPsynced 4 min ago
SPREADSHEETSsynced 11 min ago
CAD FILESsynced just now
SCALESstreaming
PRINTERSstreaming
SENSORSstreaming
FILE DROPSno API · landed 09:12
DEMAND PLANnext 6 weeks
CAD is the bottleneck this week14 jobs queued · casting sits idle 3 hours a dayLast week it was hallmarking. Bottlenecks move. The model follows them.
FIG 1 · PROCESS SPINE AND SUPPORTING STATIONS
LIVE · CLICK OPENS CAD STUDIOIN DEVELOPMENT · CLICK PINS THE CARDJOB FLOW
LOADING THE FLOOR
Design ArchiveIN DEVELOPMENT
18,400 designs indexed
34 retrieved this week
Reorders start from the exact file that cast cleanly last time.
Castable applies shrinkage and supports before a human opens the file.
3D Print / WaxIN DEVELOPMENT
Build 41 · 26 patterns
Resin · 1 h 12 min left
Castable picks wax, resin, or CNC for each piece.
Tree AssemblyIN DEVELOPMENT
Tree 15 composing · 12 pieces
Same alloy, same section
The model computes what casts together. No one guesses.
CastingIN DEVELOPMENT
Batch 88 · Flask 12 · Furnace 2
41 min · loss band on target
Castable records the program per flask instead of trusting memory.
Inventory VaultIN DEVELOPMENT
Lot AU-1142 · 3.2 kg on floor
412 g issued today
WHERE TODAY'S GOLD SITS RIGHT NOWMissing grams get a stage and a name the same day.
The vault ties every gram to a job before it leaves the tray.
Karigar Job BagsIN DEVELOPMENT
31 bags on the floor
Bag 231-C opened at setting 09:41
Each bag knows its weight in and its weight due back.
RefiningIN DEVELOPMENT
2.8 kg sweeps this month
Recovery due Friday
Dust from filing, setting, and polishing gets counted back to its jobs.
Filing & AssemblyIN DEVELOPMENT
Job 228 at bench 4
Dust cup 61 g since morning
Returns weigh in per stage, per karigar.
Stone SettingIN DEVELOPMENT
Job 231 · 2 stations behind plan
Ramesh setting 14 of 40 stones
Delay shows the hour it starts, not the day the job ships late.
PolishingIN DEVELOPMENT
6 pieces in queue
Wheel 2 free in 20 min
Sweeps and dust stay inside the metal account.
QC GateIN DEVELOPMENT
Job 231 · 2 pieces flagged
Both trace to Mould M-07
Castable flags every other piece from M-07 before it ships.
HallmarkingIN DEVELOPMENT
14 pieces packed
Assay run leaves at 3 pm
Castable books the assay van when the batch is ready, not on a guess.
DispatchIN DEVELOPMENT
Client A order · 40 pieces
Promise date holds
Promise dates come from the live plan, not the owner's gut.
WHERE THIS GOES
On the instrumented layer the map gains memories. Stations carry live readings, like a furnace run shown against its program. Sources such as your ERP, spreadsheets, scales, and printers feed the model on their own. The model names the week’s bottleneck. This week it is CAD with 14 jobs queued. Farther out the floor runs actuated. Robots load the flasks and run the benches, cameras check every station, and the factory runs 24/7. The where this goes page expands both layers. None of it is shipped.